Ultra Sonic Flow Meters
General Information
Measurement system and application
The fully digitized intelligent Ultrasonic Flow Measurement System,
is excellently suited for the precise measurement, display and transmission
of flow rate, volume flow and integrated flow of liquids in pipes and open
channels. The system comprises
in the latest microprocessor technology.
Additional modules for special functions open up an exceptionally
wide field of application:
Transit-Time Measurement Principle
 |
The sensors work alternately as transmitter or receiver.
A piezo-ceramic oscillator is excited with a transducer voltage surge.
The resulting ultrasonic sound pulse is propagated through the medium to
be measured and is received at the opposite side where it is transformed
back into an electrical signal. The transducer-electronics calculates the
flow rate from the travel time difference of the ultrasonic pulses which
are transmitted alternately with and against the flow. |
Advantages:
Microprocessor controlled digital technology
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Sophisticated processing units
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Short measurement time
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High accuracy
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No moving parts
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High electromagnetic compatibility
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No impairment of the pipe or channel cross-section and therefore no
pressure or head loss
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Large nominal diameter range
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Independent of liquid conductivity
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Multi-path measurements possible including cross flow correction
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Extremely flexible arrangement of transducer electronics and processing
unit
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Proven operating concept in the languages English, German, French, Italian
or Spanish
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Various additional modules, e.g., for pipe rupture monitoring
Multi Path measurement: Proven
technology
Several tests were carried out at the IMHEF
hydraulic laboratory of the Swiss
Federal Institute Of Technology Lausanne. The test conduit had a diameter
of 444,6mm. Florets from 80l/s to 930l/s have been produced, which corresponds
to velocities from 0,5m/s to 6m/s. It can be shown that multiple path technology
extremely shortens the straight-run requirements for ultrasonic transit-time
flowmeters.
Application
Single path measurement at the
Atatuerk power plant, Turkey
The Atatürk Rockwell dam with a height of 184 m was completed
in 1993. The associated power plant with a total turbine capacity of 2400
MW and an annual average energy generation of 8.9 TWh/year is the largest
hydroelectric power plant in Turkey. Eight penstocks lead the water from
the reservoir to the turbines. The length of the penstocks vary from 530
for the inner one close to the dam, to 650 m for the outer one close to
the abutment.
The diameters vary according to the position of the penstocks, so
that the same net head is available for each turbine, ranging from 6.6
m for the two innermost penstock up to 7.25 m for the two outermost ones.
The wall thickness of the steel pipes vary form 22 mm to 43 mm. At each
penstock, two single-path flowmeters were installed (see illustration),
one for measuring the flow near the intake (Q-upstream), the other for
measuring the flow at the powerhouse entrance (Q-downstream). In this way,
a very efficient penstock leak detection system was established. The pipe
rupture monitoring system enables the immediate recognition of pipe rupture
and the calculation of leak losses in pipelines. Expensive consequential
damage to material, the environment and individuals can thus be avoided.
Accessories
 |
Plastic field housing large for wall mounting and more accessories
are available. |
Technical Data of the Transducer-Electronics MFUMUN
Transducer
Electronics |
| Flow rate |
0 ... 0.7 to 0 ... 20 m/s
(0 ... 2 to 0 ... 60 ft/s) |
| Accuracy in pipe: single path |
± 6 mm/s at v < 0.6 m/s
± 1% at v > 0.6 m/s |
| Accuracy in pipe: Multi-path |
± 3 mm/s at v < 0.6 m/s
± 0.5% at v > 0.5 m/s |
| Accuracy in channel |
1...5%, depending on measurement arrangement |
| Resolution |
0.8 mm/s |
| Temperature dependence |
0.01 mm/s per ºC |
|
Pipe Measurement
The RISONIC pipe measurement is used in fully floated closed conduits
with liquids which are permeable to sound.
The RISONIC sensors used for pipe measurement comprise a transducer
insert, pressure insert and welding neck. Measurement takes place without
restricting the pipe cross-section and therefore causes no pressure loss.
The transducer insert can be removed under pressure. Complete measurement
pipes are also available as an option.
The fully digitized transducer-electronics calculates the flow rate
and communicates with the intelligent processing
unit via the two-wire leads of the SENSORbus.
In parallel, the transducer-electronics also provides the acquired flow
as an analog signal.
The user friendly processing unit enables the application-specific
parameterization of the entire measuring installation. The processing
unit has:
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2 analog outputs 0/4 ... 20 mA
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2 pulse outputs
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1 flow direction output
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1 OK output
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1 DUAL PORT RAM connection
The DUAL PORT RAM connection, together with an interface, enables communication
with a process control system.
Technical Data of Ultra Sonic Pipe Measurement Sensors
"RISONIC"
Ultrasonic sensors |
| Pipe diameter |
150 mm up to 8000 mm (6” up to 320”) |
| Pipe wall strength |
4 ... 60 mm (0.15 ... 2.36”) |
| Material (pressure insert and welding neck) |
corrosion-resistant steel 1.4301 (316) |
| Maximum allowable pressure |
150 bar (2250 psi) |
| Protection class |
IP67 (NEMA - 4X) |
| Operating temperature |
-30ºC ... +70ºC
(-20ºF ... 158ºF) |
| Humidity |
100% relative humidity |
| Max. line length to transducer-electronics |
150 m (450 ft), triaxial cable |
|
Open Channel Measurement
 |
The Ultra Sonic open channel measurement system offers the same
functionality as the pipe measurement. The processing unit is equipped
with the same outputs:
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2 analog outputs 0/4 ... 20 mA
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2 pulse outputs
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1 flow direction output
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1 OK output
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1 DUAL PORT RAM connection
|
For the flow measurement in an open channel, level H must also be
taken into consideration. The processing
unit therefore additionally provides 2 analog inputs 0/4 ... 20 mA.
With one or two pressure sensors (4-20 mA) or with an intelligent
level measurement system (SDI-12) a single level
or a level average is acquired. Measuring a level average, the accuracy
of the flow calculation is further increased.
The processing unit can likewise communicate over the SENSORbus
with several transducer-electronics. A multi-path measurement is thereby
optimally supported.
Technical Data of Ultra Sonic Channel Measurement
Sensors "Risonic"
Ultrasonic Sensor for submersible mounting |
| Channel forms |
rectangle, trapezoid, etc. |
| Assembly |
sensors adjustable, surface of buried type |
| Max. channel width |
15 m (600”) |
| Max. allowable pressure |
15 bar (225 psi) |
| Protection class |
IP68 (submersible) |
|
[ Pressure & Level ] [Flow
][Position]
Advanced
Measurements & Controls, Inc.