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Ultra Sonic Flow Meters

General Information
Measurement system and application

The fully digitized intelligent Ultrasonic Flow Measurement System, is excellently suited for the precise measurement, display and transmission of flow rate, volume flow and integrated flow of liquids in pipes and open channels. The system comprises in the latest microprocessor technology.

Additional modules for special functions open up an exceptionally wide field of application:

Transit-Time Measurement Principle

The sensors work alternately as transmitter or receiver. A piezo-ceramic oscillator is excited with a transducer voltage surge. The resulting ultrasonic sound pulse is propagated through the medium to be measured and is received at the opposite side where it is transformed back into an electrical signal. The transducer-electronics calculates the flow rate from the travel time difference of the ultrasonic pulses which are transmitted alternately with and against the flow. 

Advantages:

Microprocessor controlled digital technology

Multi Path measurement: Proven technology


Several tests were carried out at the IMHEF hydraulic laboratory of the Swiss Federal Institute Of Technology Lausanne. The test conduit had a diameter of 444,6mm. Florets from 80l/s to 930l/s have been produced, which corresponds to velocities from 0,5m/s to 6m/s. It can be shown that multiple path technology extremely shortens the straight-run requirements for ultrasonic transit-time flowmeters.
 


Single Path (1 Plane) 


Two Paths (2 Planes) 


Two Paths Crossed (1 Plane) 


Four Paths Crossed (2 Planes) 


Application

    Single path measurement at the
    Atatuerk power plant, Turkey
big pipe at atatuerk
The Atatürk Rockwell dam with a height of 184 m was completed in 1993. The associated power plant with a total turbine capacity of 2400 MW and an annual average energy generation of 8.9 TWh/year is the largest hydroelectric power plant in Turkey. Eight penstocks lead the water from the reservoir to the turbines. The length of the penstocks vary from 530 for the inner one close to the dam, to 650 m for the outer one close to the abutment.
The diameters vary according to the position of the penstocks, so that the same net head is available for each turbine, ranging from 6.6 m for the two innermost penstock up to 7.25 m for the two outermost ones. The wall thickness of the steel pipes vary form 22 mm to 43 mm. At each penstock, two single-path flowmeters were installed (see illustration), one for measuring the flow near the intake (Q-upstream), the other for measuring the flow at the powerhouse entrance (Q-downstream). In this way, a very efficient penstock leak detection system was established. The pipe rupture monitoring system enables the immediate recognition of pipe rupture and the calculation of leak losses in pipelines. Expensive consequential damage to material, the environment and individuals can thus be avoided.

Accessories

Housing Plastic field housing large for wall mounting and more accessories are available. 


Technical Data of the Transducer-Electronics MFUMUN

MFUMUN
Transducer
Electronics
Flow rate 0 ... 0.7 to 0 ... 20 m/s
(0 ... 2 to 0 ... 60 ft/s)
Accuracy in pipe: single path ± 6 mm/s at v < 0.6 m/s
± 1% at v > 0.6 m/s
Accuracy in pipe: Multi-path ± 3 mm/s at v < 0.6 m/s
± 0.5% at v > 0.5 m/s
Accuracy in channel 1...5%, depending on measurement arrangement
Resolution 0.8 mm/s
Temperature dependence 0.01 mm/s per ºC


Pipe Measurement

The RISONIC pipe measurement is used in fully floated closed conduits with liquids which are permeable to sound.

The RISONIC sensors used for pipe measurement comprise a transducer insert, pressure insert and welding neck. Measurement takes place without restricting the pipe cross-section and therefore causes no pressure loss. The transducer insert can be removed under pressure. Complete measurement pipes are also available as an option.

The fully digitized transducer-electronics calculates the flow rate and communicates with the intelligent processing unit via the two-wire leads of the SENSORbus. In parallel, the transducer-electronics also provides the acquired flow as an analog signal.

The user friendly processing unit enables the application-specific parameterization of the entire measuring installation. The processing unit has:

The DUAL PORT RAM connection, together with an interface, enables communication with a process control system.
 
 

Technical Data of Ultra Sonic Pipe Measurement Sensors "RISONIC"

Ultrasonic sensors
Ultrasonic sensors 
Pipe diameter 150 mm up to 8000 mm (6” up to 320”)
Pipe wall strength 4 ... 60 mm (0.15 ... 2.36”)
Material (pressure insert and welding neck) corrosion-resistant steel 1.4301 (316)
Maximum allowable pressure 150 bar (2250 psi)
Protection class IP67 (NEMA - 4X)
Operating temperature -30ºC ... +70ºC
(-20ºF ... 158ºF)
Humidity 100% relative humidity
Max. line length to transducer-electronics 150 m (450 ft), triaxial cable


Open Channel Measurement



 
Measurement Principle The Ultra Sonic open channel measurement system offers the same functionality as the pipe measurement. The processing unit is equipped with the same outputs:
  • 2 analog outputs 0/4 ... 20 mA
  • 2 pulse outputs
  • 1 flow direction output
  • 1 OK output
  • 1 DUAL PORT RAM connection

For the flow measurement in an open channel, level H must also be taken into consideration. The processing unit therefore additionally provides 2 analog inputs 0/4 ... 20 mA.

With one or two pressure sensors (4-20 mA) or with an intelligent level measurement system (SDI-12) a single level or a level average is acquired. Measuring a level average, the accuracy of the flow calculation is further increased.

The processing unit can likewise communicate over the SENSORbus with several transducer-electronics. A multi-path measurement is thereby optimally supported.



 
 

Technical Data of Ultra Sonic Channel Measurement Sensors "Risonic"

Ultrasonic sensor
Ultrasonic Sensor for submersible mounting
Channel forms rectangle, trapezoid, etc.
Assembly sensors adjustable, surface of buried type
Max. channel width 15 m (600”)
Max. allowable pressure 15 bar (225 psi)
Protection class IP68 (submersible)

[ Pressure & Level ] [Flow ][Position]



Advanced Measurements & Controls, Inc.